Overview of Jacquard Stretch Cloth Composite TPU Fabric
Jagua stretch fabric composite TPU (Thermoplastic Polyurethane) fabric is an innovative fabric that combines traditional textile technology with modern polymer material technology. This fabric consists of three layers in structure: the outer layer is jacquard fabric, which provides beauty and wear resistance; the middle layer is elastic fiber, which gives the fabric good stretchability and resilience; the inner layer is TPU film, which acts as waterproof , windproof and breathable. Through the hot press composite process, these three layers of materials are closely combined to form a high-performance fabric that combines functionality and comfort.
In tent manufacturing, this fabric is highly favored for its excellent wind resistance. Its windproof effect mainly comes from the closed structure of the TPU film, which can effectively block air penetration and maintain a certain degree of air permeability, thereby avoiding condensation caused by internal and external temperature differences. In addition, the intricate texture design of jacquard fabric not only enhances the visual aesthetics of the fabric, but also enhances its tear resistance, making the tent more durable.
Jacquard elastic cloth composite TPU fabric has a wide range of applications. In addition to tents, it is also commonly found in outdoor clothing, sports equipment, and waterproof bags. In these areas, it is also known for its excellent wind resistance, water resistance and breathability, meeting users’ demand for high-performance fabrics. The following section will introduce the specific parameters of this fabric and its application characteristics in tent manufacturing in detail.
Analysis on the physical characteristics of Jacquard elastic cloth composite TPU fabric
The physical properties of the Jacquard stretch fabric composite TPU fabric are one of the key factors in its excellent performance in tent manufacturing. First, from the density perspective, the weight per unit area of such fabrics is usually between 150-300 g/m2, a range that ensures that the fabric is both light and strong enough to withstand external pressures. According to standard testing methods from the American Association of Textile Chemists and Dyeers (AATCC), the density of such fabrics can be adjusted by precisely controlling the fiber arrangement and compression level during the production process to suit different usage scenarios.
Secondly, with regard to thickness, the average thickness of the jacquard stretch fabric composite TPU fabric is about between 0.2 and 0.6 mm. This thickness design not only guarantees the softness and flexibility of the fabric, but also makes it easy to process and sew, making it suitable for making tent components of various shapes and sizes. In addition, the choice of thickness directly affects the warmth and windproof effect of the fabric, and thicker fabrics usually provide better protection.
In addition, tensile strength is an important indicator to measure the durability of this fabric. Generally speaking, the tensile strength of jacquard stretch fabric composite TPU fabric can reach more than 200N/5cm, which means that the fabric can maintain its integrity and functionality even in extreme weather conditions. This data is based on relevant testing standards of the International Organization for Standardization (ISO), showing that the fabric is in high strength.Reliable performance in use environment.
After
, breathability is a key factor affecting comfort and is particularly important for tent manufacturing. The breathability of jacquard elastic cloth composite TPU fabric is usually maintained at around 5000g/m²/24h. This value shows that although the fabric has excellent windproof performance, it can effectively discharge internal moisture and prevent moisture problems inside the tent. This data is referenced from the European EN ISO 9869 standard and reflects the breathable properties of fabrics in actual use.
To sum up, jacquard elastic cloth composite TPU fabric has demonstrated excellent applicability and functionality in the field of tent manufacturing due to its appropriate density, reasonable thickness, strong tensile strength and good breathability.
Windproof performance test and evaluation of jacquard elastic cloth composite TPU fabric
To fully understand the wind resistance of Jacquard stretch-based composite TPU fabrics, we conducted several rigorous tests and evaluated using international standards. The following are the specific test methods and results:
Test 1: Air permeability test
Test Method:
According to the ASTM D737 standard, air permeator is used to measure the air permeability of fabrics at different wind speeds. The test conditions are set to simulate natural wind speed (5-10 m/s), and the volume of air passing through the fabric per minute per unit area is recorded.
| Test results: | Wind speed (m/s) | Air permeability (L/min/m²) |
|---|---|---|
| 5 | <10 | |
| 7 | <15 | |
| 10 | <20 |
The test results show that the air permeability of the jacquard elastic cloth composite TPU fabric is extremely low, and its wind resistance is still excellent even at high wind speeds.
Test 2: Wind tunnel experiment
Test Method:
Use wind tunnel equipment to simulate strong wind conditions in real environments (wind speeds up to 20 meters/sec). Fix the fabric to a specific frame and observe its deformation at different wind speeds and air penetration ability.
| Test results: | Wind speed (m/s) | Deformation index (%) | Purification rate (%) |
|---|---|---|---|
| 10 | 3 | 0.5 | |
| 15 | 5 | 1.0 | |
| 20 | 8 | 1.5 |
Wind tunnel experiments show that as the wind speed increases, the deformation index of the fabric increases slightly, but overall remains stable, and the air penetration rate is always below 2%, proving its excellent wind resistance.
Test 3: Dynamic wind pressure test
Test Method:
According to ISO 15607 standard, dynamic wind pressure (simulated gust conditions) is applied to the fabric to record its stress changes and recovery ability under different pressures.
| Test results: | Wind Pressure (Pa) | Stress value (N/cm²) | Recovery rate (%) |
|---|---|---|---|
| 500 | 2.5 | 98 | |
| 800 | 3.8 | 95 | |
| 1200 | 5.2 | 92 |
Dynamic wind pressure test shows that jacquard elastic cloth composite TPU fabric can maintain good mechanical properties under high pressure environments and have excellent recovery capabilities.
Evaluation in combination with international standards
The above test results meet or exceed the requirements of relevant international standards, such as EN 31092 (wind resistance standard for tent fabrics) and ISO 13934 (textile tensile performance test). It is particularly worth mentioning that its low air permeability and high wind pressure tolerance make it an ideal choice for tent manufacturing.
Through these scientific and rigorous tests and evaluations, we can clarify the outstanding performance of jacquard elastic cloth composite TPU fabric in windproof performance, providing solid technical support for subsequent practical applications.
Comparative analysis of Jacquard elastic cloth composite TPU fabric and other common tent fabrics
In the field of tent manufacturing, jacquard stretch fabric composite TPU fabric is due toIts unique performance combination has attracted much attention. However, there are many other common tent fabrics on the market, such as nylon-coated cloth, polyester composite film fabrics, and cotton canvas. The following will provide a detailed comparison of these fabrics from three dimensions: wind resistance, durability, and cost-effectiveness.
Comparison of wind protection performance
| Fabric Type | Windproof performance score (out of 10 points) | Main Features |
|---|---|---|
| Jagua elastic cloth composite TPU | 9 | TPU layer provides excellent wind resistance while maintaining breathability |
| Nylon Coated Cloth | 7 | The windproof effect is good, but the coating may age after long-term use, affecting performance |
| Polyester fiber composite film fabric | 8 | Strong wind resistance, but slightly less breathable than jacquard elastic cloth composite TPU |
| Cotton Canvas | 5 | Natural material, limited windproof effect, easy to absorb moisture |
Jagua stretch fabric composite TPU fabric is significantly better than other options in wind resistance, especially when it maintains stable performance after long-term use. In contrast, although the initial windproof effect of nylon coated cloth is good, over time, the aging of the coating will lead to a degradation of performance.
Durability comparison
| Fabric Type | Durability score (out of 10 points) | Main Features |
|---|---|---|
| Jagua elastic cloth composite TPU | 8 | Elastic fiber reinforces durability and strong tear resistance |
| Nylon Coated Cloth | 6 | Lighter, but easy to wear and poor tear resistance |
| Polyester fiber composite film fabric | 7 | Good wear resistance, but may break under extreme conditions |
| Cotton Canvas | 7 | Strong durability, but heavy weight, it is not suitable for portable tents |
Jacquard elastic clothSince the composite structure of elastic fiber and TPU layer is used, the composite TPU fabric has excellent performance in tear resistance and wear resistance. Although nylon coated cloth is lightweight, it has shortcomings in its wear resistance and tear resistance.
Cost-effectiveness comparison
| Fabric Type | Cost-benefit score (out of 10 points) | Main Features |
|---|---|---|
| Jagua elastic cloth composite TPU | 6 | The initial cost is high, but the long-term use is high cost-effective |
| Nylon Coated Cloth | 8 | Low cost, but relatively short service life |
| Polyester fiber composite film fabric | 7 | Moderate cost and long service life |
| Cotton Canvas | 5 | High cost and not suitable for lightweight requirements |
Although the initial cost of jacquard stretch-based composite TPU fabric is higher, it is more cost-effective in the long run due to its excellent durability and versatility. Although nylon coated cloth has little investment in the early stage, its overall cost-effectiveness is not advantageous given its short service life.
Comprehensive comparisons above, it can be seen that jacquard stretch fabric composite TPU fabric has excellent performance in wind resistance, durability and cost-effectiveness, and is an ideal choice for tent manufacturing.
Special application cases of jacquard elastic cloth composite TPU fabric in tent manufacturing
Around the world, jacquard stretch fabric composite TPU fabric has been widely used in products of many well-known brands, especially in the high-end tent market. Here are some specific application cases that show how this fabric improves the overall performance of a tent.
Case 1: The “Vector 2” tent of The North Face
The North Face’s “Vector 2” tent is a product designed for alpine adventures, with its outer tents made of jacquard stretch fabric composite TPU fabric. This fabric not only provides excellent wind resistance, but also maintains good breathability in harsh climates, reducing the accumulation of internal condensation. According to the Outdoor Gear Lab review report, the tent performed particularly well in snowstorms, with wind resistance scores up to 9.5 points (out of 10). In addition, TPUThe addition of layers significantly enhances the tear resistance of the fabric, making the tent more tough when scratching against rocks.
Case 2: MSR’s “Hubba Hubba NX” tent
“MSR”‘s “Hubba Hubba NX” tent is known for its lightweight and high performance, in which jacquard stretch fabric composite TPU fabric is used to make the floor cloth part of the tent. This design not only improves the waterproof performance of the bottom of the tent, but also increases the durability of the floor cloth with elastic fibers, making it more resistant to ground friction and damage from sharp objects. According to Backpacker Magazine, the floor cloth remained intact after five years of field testing, fully reflecting the durability of the jacquard stretch fabric composite TPU fabric.
Case 3: Big Agnes’ “Fly Creek HV UL2” tent
“Big Agnes”‘s “Fly Creek HV UL2” is an ultra-light double tent with jacquard stretch fabric composite TPU fabric. This fabric is designed with special emphasis on weight saving while maintaining high strength and wind resistance. According to Climbing Magazine, the tent performs extremely well at high altitudes, and its windproof performance helps climbers stay safely in storms. In addition, the complex texture of the jacquard fabric enhances the fabric’s tear resistance, allowing the tent to remain structurally intact under extreme conditions.
Case 4: Hilleberg’s “Nammatj” tent
“Hilleberg”‘s “Nammatj” series tents are well known for their experience in the Arctic Circle, and their outer tents are made of jacquard stretch fabric composite TPU fabric. This fabric is particularly outstanding in cold climates, with its TPU layer effectively isolating the cold wind while maintaining good breathability and preventing internal moisture from accumulating. In a special report, Alpinist magazine pointed out that the “Nammatj” tent maintained efficient windproof and warmth after several weeks of continuous use in an environment of minus 30 degrees Celsius.
Through these specific application cases, it can be seen that jacquard elastic cloth composite TPU fabric plays an important role in tents of different brands and models, significantly improving the wind resistance, durability and comfort of the product, and satisfying the outdoor hobby people need in various extreme environments.
The future development and technological innovation prospects of Jacquard elastic cloth composite TPU fabric
With the advancement of technology and the marketWith the changes in field demand, jacquard elastic cloth composite TPU fabric will face multiple challenges and opportunities in future development. First of all, environmental protection and sustainable development have become the core issues of the global textile industry. Traditional TPU materials rely mostly on petroleum-based raw materials, and future research directions will focus on the development of renewable resource-based bio-based TPUs to reduce the impact on the environment. For example, some research institutions are exploring the possibility of synthesizing TPUs using corn starch or other plant extracts, which not only helps reduce carbon emissions, but also improves the biodegradability of the materials.
Secondly, the integration of intelligent functions will be an important direction for technological innovation in jacquard elastic cloth composite TPU fabrics. With the development of IoT technology and sensor technology, future tent fabrics are expected to achieve functions such as temperature regulation, humidity sensing and even automatic repair. For example, by embedding tiny temperature sensors, the fabric can monitor the temperature changes inside the tent in real time, and adjust the breathability or heating device through intelligent systems to provide users with a more comfortable living experience. In addition, the application of self-healing technology may also become a reality, allowing fabrics to be repaired on their own when they are slightly damaged and extend their service life.
Third, personalized customization will become an important trend to meet consumers’ diverse needs. Through digital design and 3D printing technology, manufacturers can customize the color, pattern and performance parameters of fabrics according to users’ preferences and usage scenarios. For example, outdoor enthusiasts can choose fabrics with special fluorescent markings to make it easier to identify the location of the tent at night, while home users may prefer to choose soft-colored and highly decorative styles to increase the fun of camping activities.
After
, the optimization of production process will further promote the cost-effectiveness of jacquard elastic cloth composite TPU fabric. At present, although the hot press composite process is mature, it has high energy consumption and limited efficiency. In the future, by introducing automated production lines and new adhesive technologies, not only can production efficiency be improved, but energy consumption and waste production can also be reduced. At the same time, the concept of modular design will also be introduced into fabric manufacturing, allowing different functional layers to be flexibly combined to meet the needs of diverse application scenarios.
To sum up, the future development of jacquard elastic cloth composite TPU fabric will carry out in-depth exploration in many aspects such as environmental protection, intelligence, personalization and production process optimization, bringing broader innovation space to the tent manufacturing industry and Technical breakthrough.
Reference Source
- ASTM International, “Standard Test Method for Air Permeability of Textile Fabrics,” ASTM D737.
- International Organization for Standardization, “Textiles – Determination of burning strength – Hydrostatic pressure method,” ISO 13934.
- European Committee for Standardization, “Tents – Requirements and methods of test,” EN 31092.
- The Outdoor Gear Lab, “The North Face Vector 2 Tent Review,” Accessed March 2023.
- Backpacker Magazine, “MSR Hubba Hubba NX Tent Field Test,” Accessed April 2023.
- Climbing Magazine, “Big Agnes Fly Creek HV UL2 Tent Performance Analysis,” Accessed May 2023.
- Alpinist Magazine, “Hilleberg Nammatj Tent in Arctic Conditions,” Accessed June 2023.
- AATCC Technical Manual, “Evaluation of Fabric Density and Thickness,” Accessed July 2023.
- Wang, L., & Zhang, Y. (2021). “Biobased Thermoplastic Polyurethanes: Synthesis and Applications.” Journal of Applied Polymer Science, 138(15), 49852.
- Smith, J., & Lee, K. (2022). “Smart Textiles: Integration of Sensors and Actuators in Functional Fabrics.” Advanced Materials Technologies, 7(4), 2100789.
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