Yashilin Changsha (International) Sericulture and Silk Intelligent Manufacturing Industrial Park: A small silkworm treasure will “vomit” a hundred billion-level industry
Starting from Airport Avenue, drive along Jinyang Avenue for about 15 minutes. Several large white buildings stand neatly on the left side of the road. Here is Yashilin Changsha (International) SericultureSilkIntelligent Manufacturing Industrial Park Project. The project is constructed and operated by Zhongyu Xinke Biotechnology Co., Ltd., a subsidiary of Yashilin Group.
Since the first production line of the project was lit up in September last year, empowering the traditional sericulture industry with intelligent solutions has become a reality. “After nearly half a year of trial production and debugging, the first production line has matured.” Liu Li, secretary of the Party Committee of China Cocoon New Technology, told reporters that the company will speed up production and bring the first-phase project into full production as soon as possible.
With the orderly advancement of the project, the world’s largest cocoon production base will be born here in 2024, with an estimated annual output of 500,000 tons of fresh cocoons, accounting for more than 50% of the global cocoon raw material market. After the completion of the third phase of the project, a sericulture industrial park integrating intelligent sericulture and silk manufacturing, popular science, education, culture and tourism, and a silk museum will be built to fully integrate the primary, secondary and tertiary industries, helping Hunan’s cocoon industry to regain its glory.
Intelligent production increases the efficiency of sericulture by 1,000 times
On the 22nd, the reporter walked into the 40,000-square-meter factory of Zhongcocoon Xinke and saw a robotic arm lifting a white silkworm frame and fixing it to a specific position, laying feed, placing silkworm seeds, and sending them into the incubator. A series of actions were completed in one go. . At this time, operators only need to pace around key nodes of the production line to “supervise”. At the site, the 20 operators were in sharp contrast to the large number of automated equipment.
On such a production line “controlled” by 20 people, the daily output of silkworm cocoons can be as high as 25 tons. “We represent the most advanced production method of silkworm cocoon production in the world.” Liu Li said that under the traditional silkworm cocoon production model, 70% is labor input, but under the industrial sericulture model, the efficiency has increased by 1,000 times.
The efficiency of silkworm farming has been improved, can the quality of silkworm cocoons be guaranteed?
“The quality of silkworm cocoons is mainly determined by the variety of silkworms and the environment when they are clustered.” Liu Li pointed to the silkworm babies in the constant temperature and humidity box and said that the silkworm varieties of Zhongcocoon New Branch can produce the highest grade (6A)raw silk, coupled with absolute control of the environment, standardized production is achieved to ensure the consistency of cocoon products. Its “boarding rate, unwinding rate, clarity” and other indicators are all Better than 90% of traditional silkworm cocoons.
In the project park, several iron barrels tens of meters high stand in the northwest corner of the factory. Workers only need to put food raw materials into them, and they can automatically complete the mixing and proportioning, and then quickly transport them to the intelligent via high-altitude pipelines. In the workshop, silkworm babies can always enjoy freshly baked delicacies.
The life of a silkworm baby is about 31 days. According to its growth law, Zhongcocoon Xinke has divided into five growth stages. The food obtained and the environment in each stage have been carefully calculated and tested. In the silkworm room with constant temperature, constant humidity and sterility, silkworm babies can grow, spin silk and produce cocoons 365 days a year, greatly improving efficiency and output.
Coordinated scheduling by dedicated work teams shortened the construction period by 60%
Regular scheduling, pre-approval, green channel, etc. are only “routine actions” in the construction process of China Cocoon Xinke Project. “In order to ensure that we achieve the construction goals of ‘negotiation, start of construction, and trial production in the same year’, we have established a special work class.” Tang Jianguo, member of the Party Working Committee and Deputy Director of the Management Committee of Liuyang Economic Development Zone, said. It is reported that less than 20 days after the project was signed, Liuyang Economic Development Zone responded quickly. Led by the relevant person in charge of the park, four cadres were transferred from each unit to form a temporary work team to fully assist in the project’s finance, engineering construction, public relations processing, Administrative affairs handling and other work.
Due to the tight construction time and heavy tasks of the project, four construction entities were working at the same time during the peak construction period. The dedicated work team transformed into a construction coordinator, making arrangements ahead of time, formulating construction plans, and coordinating the management team. Ultimately, the main workshop construction period of more than 400 days was shortened by 60%, and the project was completed and delivered in only 160 days.
On the eve of the delivery of the main factory building of the project, a special temporary work team came to the Liuyang Branch of Changsha Power Supply Company to coordinate the erection of the project’s power lines. After various efforts, the production wires were “pulled” to the project construction site in less than 2 months. , more than 60 days ahead of schedule.
“At present, the first production line has become mature and has the conditions to expand production.” Liu Li told reporters that the next task of China Cocoon Xinke is to “copy and paste” the mature production line three times to make the first phase of the project The 4-story workshop has reached full production.
Behind Liu Li, several buildings with scaffolding and security nets were under construction in full swing. It is reported that what is being built is a staff dormitory. Once completed, it will not only shorten the commuting time of half an hour for employees, but also meet the accommodation needs of new employees in the future.
“In addition to providing assistance in project construction, governments at all levels in Liuyang City also solve problems for enterprises from the policy level.” Liu Li told reporters that Liuyang City Industry and Information Technology Bureau fully supports China Cocoon Xinke in completing the “Changsha City<fonThe sericulture industry in China relies on intelligent transformation to break through the barriers of time, space and region and achieve large-scale and industrialized production. For traditional enterprises, relying on intelligent technology to realize industrial digital transformation is a must-answer question. It is also an effective means to change lanes and overtake and achieve leapfrog development. This is the reporter’s profound feeling during the interview on the Cocoon Xinke project.
In recent years, Changsha has always insisted on taking smart manufacturing as its guide to promote industrial transformation and upgrading, and has gradually formed a distinctive smart manufacturing “Changsha Model” of “government guidance, demonstration leadership, and ecological empowerment”. At present, 5G communication technology is in the ascendant, and industrial Internet technology is changing with each passing day. It promotes the deep integration of digital technology with industry, accelerates the transformation of “manufacturing” to “intelligent manufacturing”, and promotes economic structural adjustment and industrial transformation and upgrading. Changsha’s traditional industries will certainly be able to open up a wider field. development space, providing strong support for the construction of an important national advanced manufacturing highland.
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